Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.
This leader is hired before the machining equipment is installed and is accountable for building the organization, qualifying the process, and running it once it starts. That means owning equipment commissioning and process qualification from early engagement in the factory acceptance testing through first article and capability sign-off; designing the shift model, cell structure and technician progression; writing the training and onboarding programs that qualify every operator on the floor; and then owning safety, OEE, quality and the operating budget in steady state.
ResponsibilitiesStartup, Commissioning and Process Qualification
Organization Design and Build* Design the Machining Operations organization: shift model on a four-crew rotating schedule, cell and station structure, span of control, and the Shift Lead and Sr./Lead Technician layer that carries daily floor authority. * Define technician roles and the progression path across stations — CNC machining, grinding, coating, tumbling, packaging and inspection — including the skill blocks that govern advancement.
Safe Operations* Own safety performance and safety culture for the area, with visible presence on the floor and personal accountability for the conditions people work in. * Partner with EHS on job hazard analysis, pre-startup safety review, and the machine-specific procedures that must exist before equipment is energized. * Build the shift safety routines — pre-shift checks, near-miss reporting, hazard recognition coaching — and hold Shift Leads accountable for running them credibly.
Performance, OEE and Quality* Own Overall Equipment Effectiveness for the area, and the availability, performance and quality components behind it. Establish the measurement method, data capture and loss taxonomy before startup so the baseline is trustworthy. * Drive first-pass yield, scrap and rework reduction, cycle time and changeover performance, using structured problem solving on the largest recurring losses. * Own dimensional and cosmetic quality outcomes in partnership with Quality — control plans, SPC on critical characteristics, in-line inspection strategy and material disposition.
Operating Budget and Resource Management* Own the Machining Operations operating expense budget: direct and indirect labor, overtime, tooling and abrasives, coolant and consumables, plating chemistry, and supplies. * Build the area cost model and headcount plan through the ramp, and manage to it with monthly variance explanation and corrective action. * Manage tooling and consumable spend as a controllable — vendor strategy, tool life management, regrind and reconditioning programs — since it is among the largest levers in a precision machining operation.
Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business.QualificationsRequired
Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.Preferred
Physical and Environmental RequirementsThe position requires regular presence on the production floor and the ability to navigate all areas of the facility. Candidates must be able to climb stairs, stand and walk for extended periods, and work in environments that may be hot, humid, or noisy. The role also requires the use of personal protective equipment, including respirators, and adherence to all applicable safety policies, procedures, and regulatory requirements. Employees must be able to complete required fit testing, wear appropriate PPE for the duration of assigned tasks, and respond safely to changing conditions within the production environment.
