Qualification and Experience:
Degree in Mechanical Engineering with minimum 20-25 years of experience in manufacturing industry. Should have equipment exposure such as Pumps, Compressors, Blowers, Gearboxes, Motors, Heat Exchangers, Storage Tanks, Agitators, Valves, Piping Systems and Utility Equipment (Boilers, Cooling Towers, Air Compressors, etc.).
Role & responsibilities
· Execute preventive maintenance schedules for plant equipment and utilities.
· Monitor equipment condition and identify potential failures.
· Maintain maintenance records, checklists, and equipment history.
· Attend mechanical breakdowns and restore equipment in minimum downtime.
· Troubleshoot issues related to pumps, motors, compressors, gearboxes, conveyors, agitators, valves, and utility equipment.
· Analyze root causes of recurring failures and recommend corrective actions.
· Coordinate with Production teams to minimize operational disruptions.
· Conduct routine inspections of rotating and static equipment.
· Monitor vibration, temperature, leakage, alignment, and equipment performance.
· Ensure proper lubrication and maintenance practices.
· Support reliability improvement initiatives.
· Identify and raise indent for spare parts and consumables.
· Coordinate with Stores and Procurement for timely availability of spares.
· Maintain critical spare inventory records.
· Verify quality and specifications of received materials.
· Follow plant safety procedures
· Ensure safe maintenance practices during shutdowns and repairs.
· Participate in safety inspections and audits.
· Report unsafe conditions and recommend corrective measures.
· Maintain daily maintenance logs and equipment records.
· Prepare maintenance reports, breakdown analysis and improvement reports.
· Update maintenance schedules and checklists.
· Plan shutdown and maintenance during shutdown and turnaround activities
· Take plant round on daily basis along with TPM Team to identify the leakages to attend and take appropriate preventive / corrective actions
· Coordinate with Production and other departments.
· Suggest improvements for equipment reliability and maintenance efficiency.
Participate in cost reduction and energy-saving initiatives
